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Most Recent Episodes

  • Flash Prediction through Mold Distortion Simulations

    Flash Prediction through Mold Distortion Simulations

    Thermal distortion simulation has played a large role in identifying possible issues in the casting process. Despite the benefits of mold distortion simulations, flash remains a problem for casting manufacturers. It has been demonstrated that, using... more

  • A Global Foundry Update from the WFO

    A Global Foundry Update from the WFO

    Carsten Kuhlgatz, President of the World Foundry Organization, interviewed by Doug Kurkul, CEO of AFS. Kuhlgatz discusses world foundry industry economic conditions, the upcoming World Foundry Summit, a number of compelling WFO initiatives, plus... more

  • 7 Keys to Long-Term Success: Lessons from a 50-Year Career, presented by Jean Bye (Dotson Iron Castings)

    7 Keys to Long-Term Success: Lessons from a 50-Year Career, presented by Jean Bye (Dotson Iron Castings)

    Industry veteran Jean Bye started her career at Dotson Iron Castings as an intern in 1972. Nearly 50 years later, she retired as its CEO. From economic booms and busts to destructive fires and resilient rebuilding, Bye’s five-decade career... more

    Tags: Bye, Hoyt, Hoyt Lecture, Jean Bye

  • Hoyt Memorial Lecture: Metalmorphasis Change and Transition

    Hoyt Memorial Lecture: Metalmorphasis Change and Transition

    Change is constant, as nothing stays the same. Consider the words of the Chinese philosopher Lao Tzu, “Life is a series of natural and spontaneous changes. Don't resist them—that only creates sorrow. Let reality be reality. Let things flow naturally... more

    Tags: Hoyt, Prucha, Thomas Prucha

  • Transformation of the Modern Foundry

    Transformation of the Modern Foundry

    The foundry industry has been in a state of transformation for over 2600 years. From simple shapes carved into stone, to topologically optimized and additive manufacture facilitated creations, the evolution of metal casting is easily witnessed.... more

    Tags: Greg Miskinis, Hoyt, Miskinis

  • OSHA's National Emphasis Program on Outdoor and Indoor Heat-Related Hazards

    OSHA's National Emphasis Program on Outdoor and Indoor Heat-Related Hazards

    What Does OSHA's New Laser Focus Enforcement Program for Heat Illness Mean for Foundries? On April 8, 2022, OSHA launched a new national emphasis program targeting over 70 high-risk industries where heat-related hazards may exist, including... more

  • A Novel Approach to Thermal Processing Development for Precision Sand Casting Process in Aluminum 319 Alloy

    A Novel Approach to Thermal Processing Development for Precision Sand Casting Process in Aluminum 319 Alloy

    Most aluminum alloy castings require a thermal processing stage to provide the requisite mechanical properties and dimensional stability. Thermal processing also has a significant impact on machining characteristics, ensuring that casting sections... more

  • Using Total Cost of Ownership to Buy and Sell Castings Smarter

    Using Total Cost of Ownership to Buy and Sell Castings Smarter

    Most companies make sourcing decisions based solely on price, often resulting in a 20% to 30% miscalculation of actual offshoring costs. In this session, Moser will show how buyers can use “total cost of ownership” to account for all relevant... more

    Tags: Harry Moser, Moser, Reshoring

  • Iron Casting Conversion Case Study

    Iron Casting Conversion Case Study

    This case study discusses the process and details on a steel fabrication that was converted into a ductile iron casting.

  • Using Industry 4.0 in the No-Bake Foundry

    Using Industry 4.0 in the No-Bake Foundry

    The all-encompassing Smart Factory may be out of reach for many businesses but by choosing the elements and technologies that suit your business, giving you the immediate benefits, there is no reason not to invest.

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